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Industrial Additives
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Industrial Additives

Adapting to the "Functional Modification" Needs of Multiple Industries

Industrial additives cover fields such as coatings, metal processing, plastics, and pesticides. Surfactants are mainly used for "dispersion, lubrication, antistatic, and emulsification" to solve stability problems during production/use.


Application Field

Core Requirements

Common Types and Examples of Surfactants

Effect

Coatings / Inks

1. Pigment dispersion (prevent sedimentation)
2. Leveling (avoid brush marks)
3. Defoaming (prevent bubbles in coatings)

- Dispersants: Anionic (Sodium Polycarboxylate), Non-ionic (Polyoxyethylene Polyoxypropylene Block Ether)
- Leveling Agents: Non-ionic (Polyether-Modified Siloxane)
- Defoamers: Non-ionic (Polydimethylsiloxane)

1. Sodium polycarboxylate adsorbs on pigment particles to form a negative charge layer, preventing aggregation and improving dispersion stability by 50%;
2. Polyether-modified siloxane reduces the surface tension of coatings, making the coating film flat without brush marks;
3. Polydimethylsiloxane destroys the bubble film, with a defoaming efficiency of >90%

Metal Processing (Cutting Fluid, Rust Inhibitor)

1. Emulsification and lubrication (reduce tool wear)
2. Rust prevention (protect workpieces from rust)

- Emulsifiers: Non-ionic (AEO-12, Span-85)
- Rust Inhibitors: Cationic (Alkyl Imidazoline, Dodecylamine Polyoxyethylene Ether)

1. AEO-12 emulsifies mineral oil to form an O/W cutting fluid; the lubricating film thickness reaches 5-10μm, extending tool life by 30%;
2. Alkyl imidazoline adsorbs on the metal surface to form a rust-proof film, with a salt spray test > 48 hours

Plastic Processing (Antistatic Agent, Mold Release Agent)

1. Antistatic (reduce static adsorption of dust on plastics)
2. Mold release (prevent plastics from sticking to molds)

- Antistatic Agents: Cationic (Stearamidopropyl Dimethylamine), Non-ionic (Glycerol Monostearate)
- Mold Release Agents: Non-ionic (Polyoxyethylene Fatty Alcohol Ether, AEO-20)

1. Stearamidopropyl dimethylamine migrates to the plastic surface, absorbing moisture to form a conductive layer; the surface resistance is reduced from 10¹⁴Ω to below 10⁹Ω;
2. AEO-20 forms a lubricating film on the mold surface, reducing mold release force by 40%-60%

Pesticides (Emulsifiable Concentrates, Suspension Concentrates)

1. Emulsification (stabilize active ingredients of pesticides)
2. Wetting (improve pesticide adhesion on crop surfaces)

- Emulsifiers: Non-ionic (Pesticide Emulsifier 600#, Styrylphenol Polyoxyethylene Ether), Anionic (Pesticide Emulsifier 500#, Calcium Dodecyl Benzene Sulfonate)
- Wetting Agents: Non-ionic (Tween-80)

1. Pesticide Emulsifier 600# and 500# are compounded (ratio 1:1) to emulsify organophosphorus pesticides, forming stable emulsifiable concentrates with a shelf life > 2 years;
2. Tween-80 reduces the surface tension of pesticides, increasing the spreading area of the pesticide solution on leaf surfaces by 2-3 times to improve efficacy


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